Wednesday, May 31, 2017

H-King Composite North American P-51D MUSTANG 1200mm (47")

H-King Composite North American P-51D MUSTANG 1200mm (47")


Well, I just love warbirds, there are couple of them in my hangar, all of them are foam models.

When this nice airplane was announced , I just said to myself that I've got to have it.



To say the truth, it is not cheap plane, you need to purchase all electronics, ESC, servos, motor, propeller, battery and have your own radio and receiver. It comes with servoless retract gears which is nice surprise. But it surprised me how well built the model itself is.



Starting from the fuselage, which is made of composite material and painted extremely nice, with all possible details, over to wings and control surfaces. One minor issue is that on some spots on the wing you will need a little ironining, but that is no big deal.

Unboxing:



 Assembly


Getting it ready for flight takes some time, at least 2-3 full afternoons of work if you want to do everything right. Installation of servos take time, because you have to prepare servo mounts and glue them, glue CA hinges (yes all control surfaces are hinged with CA hinges) and do a little drilling and adjusting. And there is additional work to do, install servoless retracts which came with the kit. This is a kit which requires some knowledge about building airplane models.

Servos used for wings are Corona 929MG, you can fin them on HobbyKing.



Fuselage


Since fuselage is in one piece, there is not much to do except install servos, glue horizontal stabilizer and hinge control surfaces, but it also takes a lot of time. Of course, like on the wings, after gluing everything together, you still need to mount control horns and use supplied push rods to connect it with servo arms.

Now, after that you can install motor on provided motor mount. I had to use all spacers provided plus added some washers to set correct distance for propeller.

Suggested NTM Prop Drive 3548 1100kv which I used is worst choice possible. I only did maiden flight with that motor, and replaced it immediately, very poor quality motor which produces a lot vibrations. Here is video about that poor motor:



Don't buy it, better solution is Turnigy D3548/4 1100KV which I use now and can also be found on HobbyKing. Used propeller for this setup with 60A ESC is 11x6 carbon prop. I am flying it with 2200mAh 3S battery around 4 minutes, and with 3300mAh 3S battery around 6-7 minutes.

Servos used in fuselage are HK15148B Digital Servo also available from HobbyKing. Last part is canopy, it takes some time to cut canopy on marked line, I didn't glue the canopy but used 4 self tapping screws to fix it to fuselage



Maiden flight


I was alone at the field for maiden flight so all I could record is from onboard cam and static cam on the ground. But after one week friend of mine helped me with second flight, so I will put that video instead of maiden.

And what to say about this model ? It is sports scale model , so prepare that it is quite fast, not like foam models, but extremely stable and acrobatic. Build quality is excellent and I can suggest it to all warbird lovers.

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Tuesday, May 30, 2017

NTM Prop drive 35-48 1100 kv brushless motor from HobbyKing


Well, they announce this series as high quality brushless motors, and I had a couple of different types from NTM series with same issues.



This motor is very bad, don't buy it!!


I have used it for my H-King Composite North American P-51D MUSTANG 1200mm (47") and only did maiden flight with it. It has a lot of vibrations, and when I disassembled the motor I could see why.

Bearings are unmatched with the shaft and there is too much of free space between shaft and bearing itself.

Replaced it with Turnigy D3548/4 1100KV motor which performs excellent.



I noticed that other customers had similar issues with these motor series so my suggestion is to avoid them.

You can see on my video how it looks inside:

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Saturday, May 20, 2017

Scratch build RC airplane tutorial - Part 4

Maiden flight





Well, there is not much to say about this, I was waiting for weather to calm down a little.
Finally, sun came out and I have prepared to record maiden flight.
It was a windy day, but this model can manage that.

I had great help from friend of mine who flies mini quad racers, and he recorded great video by chasing me in the air.

Enough talking, just watch the video.

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Friday, May 19, 2017

Scratch build RC airplane tutorial - Part 3

Scratch build RC airplane tutorial - Part 3 - Paint



I thought that Part 3 will be maiden flight, but weather in Croatia didn't allow me to go at the field and make one.
So I have decided to do a simple paint job on this model.
Maiden flight will come very soon since it is recorded yesterday , and I need some time to put it all together.

First, let's do the canopy. Cut canopy from template and transfer it to any type of self adhesive covering you gave. I had blue one that fits just nice. Make sure that you cut mirrored canopy for the right side the other side






Let's continue by marking parts that will be painted with masking tape.
I have decided that I will paint only leading edges of the wing, wingtips and vertical stabilizer tip.


The best result you can achieve is by using paint roller.
Paint used is water based red paint. You can use any water based paint for making your airplane look nice.
You will need 2 layers of paint. Since this is water based paint, it dries pretty quick. Second layer can be applied after 30 minutes.



30 minutes after putting second layer of paint, remove the masking tape and your model is ready to dominate the sky.


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Full video:



Monday, May 15, 2017

Scratch build RC airplane tutorial - Part 2

Scratch build RC airplane tutorial - Part 2


Time to continue.
First, sand the control surface edges to 45 degrees, both ailerons and elevators.
If you don't like sanding, you can do that with sharp hobby knife.


Do the same 45 degree bevel on wing where control surfaces hinge. Sand the leading edge of the wing to round.


Now, you need to make a groove in the wing for wing spar.
Grove can be made with dremmel rotary tool or just by cutting the V shaped groove with your hobby knife.
For wing spar  best to use is carbon tube 4-5 mm diameter. If you can't find that, you can also use balsa square rod, or purchase plastic arrow at hunting and fishing shop and cut to size.



 Mix some 5 minute epoxy glue and fill the groove with it.



And finally put the spar in the groove.


Be sure that wing is on flat surface, use some wax paper to cover it and put flat weight on the wing. I use books, but you can use anything you like.



Finally, when glue cures after 30 minutes, add transparent packing tape over wing spar.


Time to hinge control surfaces. I use tape hinges because they are cheapest solution, and hold very well. Be sure to put tape on both sides of control surfaces. In the next picture you can see how it should be done, and second picture shows final result on elevators.



Continue on assembling main fuselage. first glue those 2 longer doublers to fuselage intake sides and then glue in the fuselage sides itself.
You can use UhuPor glue or hot glue.



Prepare the hatch, glue hatch doublers from inside, but be careful not to put glue on part where hatch closes.


Continue with rest of the fuselage parts. Don't glue the bottom fuselage with hatch yet. We will need to install electronics before that. before closing

I have prepared motor mount from 3mm plywood. Mark motor holes and drill 1mm holes. Add a drop of CA on those holes. I use self tapering screws to fix the motor to motor mount.

Next is fixing the motor to the motor mount and gluing it to the fuselage with 5 min epoxy glue.
I use some scrap balsa pieces to reinforce the motor mount with fuselage.


While glue cures, prepare the servos. Be sure to center servos first and then mount servo horns.
After that, mark openings in fuselage for servos, cut them out and glue them in with hot glue.


Most boring part is (for me) connecting control surfaces to servos.
Use carbon rods, steel rods, anything you have, I use rods from old umbrella. Make Z-bends with pliers for servos, and use stoppers on horns for ailerons and elevator. This will take a lot of time, and final result is shown on following pictures.
After you finish that up, power on the servos and your radio, and center all control surfaces.



Now it's time to put that last fuselage piece with hatch on and glue it.


Only thing left is vertical stabilizer. on this model it's rather big, so I use 2 techniques for gluing it. First, I glue it with UhuPor, and second, I put some hot glue to it's sides as seen on the picture.


Finally, add packing tape to the leading edges of the wing and those wing tips, since they have tendency to break during landings in grass.


Final part is to glue U shaped intake at the front of the fuselage.
You can then sand all what you think still needs sanding, and you are ready to fly.
Full video of building this model is available here:

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Thursday, May 11, 2017

Scratch build RC airplane tutorial - Part 1

Scratch build RC airplane tutorial - Part 1


First, you have to decide which airplane you will build.
There are a lot of plans available on https://rcflug.ch/plans/ but since this is beginners guide, I have decided to build most simple plane, F-16 from Tomhe.
Plans can be downloaded from this LINK.


Plan is in PDF format, my suggestion is that you download full version, not tiled one, tiling will be made through Adobe reader during printin.
All you have to do is select "Print", select your printer, click on "Poster" and check "Cut marks".


When printed, prepare a hobby knife, metal ruler and some tape. You have to cut all printed papers where marked with Cut marks, and after that, connect all tiled papers into one big template.


It is now time to cut all the parts out of template. this takes some time, be patient and cut everything precisely.



When you cut all the parts, it is time to transfer them to depron boars.
For this airplane, you will need 2 sheets of depron or similar materilal, 6 mm thick and they usually come in size of 1000 mm x 500 mm.


You will notice that wing part is too big for one sheet of depron. So just cut it in half that it fits the size of depron, use some tape to fix template to depron, and pencil to draw around template.
Later, you will glue those 2 parts together.


This takes some time, mind that your knife should be always sharp, otherwise this foam board will be hard to precisely cut.

And finally, when you cut all the pieces, you can test fit everything, just to check that you don't miss something.


I have recorded all steps in this video, next video and blog post are coming soon.
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Wednesday, April 26, 2017

Beginners Guide Part 6 - Your First Airplane

Choosing your first airplane


First, do not allow yourself to be easily discouraged. This is a hobby for people with patience and persistence. Flying is something that requires precision, quality and knowledge. Just think how many centuries people have dreamed of ways to fly! And today, every modeler has basic knowledge of the aerodynamics, materials and construction that were secret even for Da Vinci. When you learn to project, create and manage a flying device, you can say that you are in a privileged circle of those who have mastered the "flying secret".

Do not worry if your first model will crash and break - surely it will. Sooner or later. Crashes are also happening to those modelers with 20 years of experience. Sometimes it happens without a "human factor" - radio disturbances (most commonly with cheap Chinese radios), battery downs, etc. The author of these lines has crashed and losed models at all possible ways.Only thing that I've never had is a "mid-air collision", that is, an collision with another model. But there were unsuccessful acrobatics, poor landings, hitting the table and trees, landing on the water, turning off the radio, breaking the wing in the air, losing sight of the model and losing the model in the tall grass after crash.

Choosing the first model will be divided into two categories, purchased models and models you build.

Buying a model


First, take the model that's nice for you. Do not look at aerobatic and 3D models as well as military warbirds (especially scale models from the first or second world war) because they are very demanding for flying.
Avoid symmetrical profiles and focus on high-wing aircraft with dihedral wings that tend to self-stabilize and forgive mistakes of a pilot. The beginners model is not fast, and therefore the speed during approaching and landing is low so you will have more time to react and correct the eventual mistakes.

To begin with, you need a model that is slow enough and stable enough in all weather conditions and that it forgives common beginners mistakes. Also, repairing of the model must be as simple as possible,and the spare parts must be available.

In the early days, the RC models were sold as a wooden balsa kit, which was supposed to be assembled, so the chances for beginner to properly build, setup and fly their first model were quite small. Especially if everything is done without the supervision of a more experienced modeler. Today, beginner models are mostly sold as ARF (Almost Ready to Fly) and RTF (Ready to Fly) models of various foam materials, meaning they can be assembled for only a few hours. RTF models come with all RC components already installed, battery, charger, motor and remote controller(radio).
My advice is to avoid cheap Chinese "all in one" packages with the model, radio and electronics together because they mainly contain the basic 4 channel radios and the most basic (cheapest) electronics.

With each model, the manufacturer will also indicate the number and type of servo motors required for this model. Feel free to buy the recommended/cheapest servos to begin and do not be burdened with servo speed and servo torque. Just look at the mass of the components. If the manufacturer says 9 gram micro servo do not put 40 gram servo "to get tougher".

Before the first flight it is important to check if the center of gravity (CG) and it must be as indicated in the model instructions. The center of gravity can be adjusted by moving the battery or by adding lead to the nose or tail. Beginners, as a rule, neglect the question of the center of gravity, which is just a recipe for disaster. If the center of gravity is not exactly where it should be (plus-minus millimeter or two), there is no chance the model will fly properly. For orientation, the CG, ie the center of gravity, should be at 1/3 of the wings width measured from the front edge of the wing (leading edge). After the first few flights, the position of the CG is usually slightly adjusted, for example, it moves slightly backwards, if the model is not sufficiently movable and noses over or at front if model is unstable and difficult to control.
As a rule, on the first flight, it is better for your model to have a bit of weight on the nose than on the tail, because if it is too big on the tail, the model (any type) is uncontrollable..

Second important thing is that control surfaces have to move perfectly. There is no purpose to go with a model that "does not work properly". You will not achieve anything else except you will crash the model. Therefore, it is necessary to check whether the servo can perform full movement in both directions, that the control rods do not bend, whether the rudder, ailerons and elevator always returns to the neutral position when the stick is released, etc. In some foam models there are no hinges for the control surfaces (ailerons, rudder and the elevator), but just pressed foam - it is therefore necessary to disconnect the control wire and loosen the control surface by moving it several times with your fingers until it is very easy to move. Otherwise, the servo will not have enough strength to move the surface, or it will not return to the neutral position.

Third on what you have to pay attention to are the motor and the propeller - is everything well screwed? They sometimes pack the model in a box with insufficiently screwed propeller and/or engine mount, and the buyer does not even pay attention for it. Do not forget that the RC model is not a harmless toy. Injuries are possible, especially from the propeller.
Never put yourself or others near the propeller or in front of it. When testing a motor, it is best to protect your eyes, for example, with sunglasses, just in case.

So what model would be the best to start with? It is clear that it should be cheap, easy to handle and resistant to crashes. This will certainly be a high-wing airplane, lightweight and stable, or electric glider, and it is desirable that the motor is behind the wings, so it would not be damaged when model lands or crashes at the nose. Today, there are dozens of models in the market that follow this concept.

One of the most popular models is HobbyKing's Bixler in version 1.1.
It's a really good model for beginners, not expensive and easy to fix with  materials that almost anybody has at home.



Scratchbuilding a model

There are two ways for scratch-building the models:

The classic one, constructive design from balsa wood, which requires a lot of patience and time as well as the knowledge and assistance of a more experienced modeler and

Scratch-building from depron (dollar tree foam, foamboard), Styrofoam and similar foam materials.

The second one is much faster and cheaper, so I'll talk about that type  because that can really be done by everyone in a very simple way.

Tools you need: scissors, hobby knife, packing tape, abrasive paper, pen or a pencil.

Best glue for foam materials is UhuPor, and for hard joints (such as the motor mounts and wing spars) use 5 minute Epoxy, some people also use a hot glue.

The material for building is usually 6 mm and 3 mm thick depron, it can be found in most stores selling house needs or hobby shops.

Your first simple construction aircraft may be ready for two afternoons of easy work (without painting the model), so here I will write some recommendations for your first model and how to choose it.

The good thing is that in some stores you can buy these depron boards by piece, not the whole package, which brings the price of the model to very low (you need up to 3 pieces for one airplane).

When you crash your model, the damage is mostly on the depron itself, the electronics in  99% of the cases survive.
So you can use them again in the new model you build within 2 afternoons.

Well, let's go!!

Definitely for the first model to choose from is one that has no motor and propeller on the nose, just because of the first flights and possible crashes (same as the recommendations for buying models) and which is so called profile construction, in short, with very few parts without closed surfaces (such as fuselage).

From my personal experience, the two models have proven to be excellent for getting started:
F-16 Falcon and F-22 Raptor.

The F-16 is easier and quicker to build and not so "reactive" in flight, meaning it flies nicely and not too fast, it is flying even when the motor is turned off, almost like a small glider, which is convenient for landing.

The F-22 has similar characteristics, but it can be much faster and "more responsive" to the commands from the sticks, so it is possible to perform all types of aerobatics in the air.

How do I make my first airplane, where are the plans, how to put it all together?


It is enough to download PDF file for a particular model, print the template on a plain printer in a ratio of 1: 1 (choose the "Posterize" and "Cut Marks" prints in the PDF reader to mark the cut-offs), cut those printed pages where marked with Cut Marks and arrange it in a unique template. Then cut out all the pieces, copy those pieces on depron board and finally cut them out.
Picture of a cut-out model:


Next step is adding the wing spar to the wing.
Why is that necessary?
Let's say that the plane wing span is e.g. 1m. Model wing made from that material (depron), can not withstand strains in flight, and the wing will be torn apart. This is why the wing spar is needed, you glue it in with epoxy glue..
First, make a V shaped groove in the designated position with the entire length where the wing spar goes, and then glue the wing spar it into the groove and let it dry.
As a wing spar material, the best are carbon tubes 5-6 mm thick. They are sufficiently firm and light.

If you can not find carbon tubes in the store near you, there is an alternative solution.
Just find fishing and hunting shop, and there, buy a single arrow. Some of them are made of carbon, and if they are not, you can use the plastic ones as a wing spar.

The control surfaces are hinged if you bought hinges.
If not, that is not a problem at all.
You can use packing tape as a hinge (personally, I use tape hinges in 90% of my builds).

It is very important that those parts of the control surfaces that attach to the rest of the wing, are tilted by 45 degrees with hobby knife or abrasive paper. The same should be done from the wing point of attachment..



Everything is written in the instruction manual for making a plane (the links are below), and here are the pictures how it's done.
It is important to say that the packing tape should go from both sides, and make sure that the control surfaces move well.

For connecting the control surfaces to servo arms, carbon or metal rods are used, and horns with multiple holes with stoppers and clevises.

Now, this all can be bought ... but it does not have to.

The horns can be made  of old credit cards , the rods can be made from old depleted umbrella, and the stoppers from electric connectors.

It should be noted that the place of installation of the horn is such that the joint of the rod and the horn is exactly above the rim of the control surface.


Make the motor mount from 3 mm plywood, and glue it with 5-min epoxy glue.
You can mount the servo with a hot glue, it holds firmly, and later if you need to replace it, it can easily be unglued (use hair drier  around the servo to melt the glue).

The finished model looks like this:


Model Setup:

As I have mentioned before, stick on what the model manufacturer or its designer recommends.
For both these beginner models, the setup is the same, so when you decide which one you are going to build, you need 2 servos, propeller, motor, ESC and battery.

Clicking on shop name will take you to the mentioned part:

Motor: 2200KV
from HobbyKing
from RCTimer

ESC (any 30A ESC will do):
from HobbyKing
from RcTimer

Servo (any 9 gram servo will do):
from Gearbest
from HobbyKing

Propeller 6x4:
from HobbyKing type 1
from HobbyKing type 2
from HobbyKing type 3

Battery: (any 2200 mAh 3S 30C and up to 45C):
from HobbyKing

And that's it.

You can paint the model with any water based paint.

And finally, where to download the designs for these two beginner models?


F-16:
http://rc.tomhe.net/f-16
http://www.rcgroups.com/forums/showthread.php?t=964249

F-22:
http://rc.tomhe.net/f-22
http://www.rcgroups.com/forums/showthread.php?t=723890

In each archive you also have instructions and build guide, so I think there will be no problems with building them.

And when you become a bit experienced in building models from depron, here you have free designs for over 700 airplane models:

http://rcflug.ch/plans/

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